How does Zhejiang Fudebao empower industrial innovation with aluminum alloy casting technology under the wave of manufacturing internal volume upgrading?

In 2025, all walks of life in China are still the same, facing great pressure. Whether it is innovation pressure, development or survival, each has its own magic power. All think about how to break through, including Zhejiang Fudebao Technology, which we have been focusing on aluminum castings and aluminum die-casting. In fact, we understand that the global manufacturing industry is experiencing a profound "material revolution"-lightweight, high-strength, high-precision aluminum alloy products, because of its significant advantages in weight reduction, energy saving, corrosion resistance, etc., has become the core basic materials in the fields of automobiles, robots, construction machinery, etc. According to the data of "14th Five-Year Plan for Development of China Foundry Industry," the annual output of aluminum alloy castings in China has exceeded 8 million tons, and the annual growth rate has remained above 7%, among which the demand growth rate in the field of high-end equipment manufacturing exceeds 10%. In this industrial transformation, Zhejiang Fudebao Technology Co., Ltd., as a Zhejiang enterprise deeply cultivated aluminum alloy casting for more than 20 years, is slowly stepping out of the inner volume and transforming itself by virtue of technological precipitation and service innovation.

From "Traditional Casting" to "Precision Intelligent Manufacturing": Hard Core Strength Behind Technical Iteration

Founded in 2003, Fudebao Technology started with traditional aluminum alloy sand casting in the early days, but it was not trapped in "empiricism". In the face of economic downturn, high global competition and strict customer requirements for casting precision and consistency, the company started technology upgrading as early as 2018, successively introducing all kinds of processes such as low pressure cast aluminum, gravity casting and aluminum sand casting, and established a full-process technical system of "material research and development-mold design-process optimization-quality inspection". Nowadays, our low pressure cast aluminum workshop is equipped with imported vacuum die casting equipment, which can realize size tolerance control of 0.05mm level; gravity casting production line reduces the shrinkage cavity rate of castings to below 0.3% through self-developed "gradient cooling system", which can exceed the average level in the industry.

"The technical team of the company has at least 5 years of casting experience and can customize the 'process package' according to customer needs." According to Liao Gong, technical director of Fudebao, for example, for parts bearing alternating loads such as automobile chassis brackets, the team will combine material mechanics simulation software to optimize alloy ratio (such as adjusting silicon and magnesium content), and improve fatigue strength through heat treatment process, finally helping customers to extend product life by at least 30%.

From "single supplier" to "full cycle partner": service depth determines market width

In the field of industrial robot precision castings, Fudebao's service model is very representative. A collaborative robot head enterprise once faced order delivery crisis due to high porosity (up to 2%) in joint shell castings, resulting in poor assembly accuracy. After the intervention of Fudebao team, through the double inspection of "3D modeling + X-ray inspection", accurately locate the design defects of mold exhaust holes, synchronously optimize the pouring speed and temperature parameters, reduce the porosity to 0.1% in only 21 days, and assist customers to complete batch verification. Since then, the company has not only handed over 80% of the aluminum alloy casting orders to Fudebao, but also actively recommended upstream and downstream partners to form a word-of-mouth effect of "point belt".

At present, Fudebao's service network has covered three manufacturing clusters in Yangtze River Delta, Pearl River Delta and Bohai Rim, and its cooperative customers include 3 world top 500 manufacturing enterprises and 12 domestic specialized and new "small giant" enterprises. "The essence of manufacturing competition is supply chain competition." Shen, general manager of the company, said,"We should not only do a good job as a 'casting producer', but also become a' dancer 'for customer technology upgrading." Why do we want to do Google independent station, in order to expand more overseas customers, to play our technical advantages to a larger range, but also hope to hear more customers around the world on the aluminum casting industry views, ideas, suggestions for our company, so that the company better development, but also better service to each customer.

Industry Outlook: Where is the next tuyere for aluminum alloy casting?

With the penetration rate of new energy vehicles exceeding 40% and the industrialization of humanoid robots accelerating, aluminum alloy casting is ushering in the outbreak period of "high value-added applications". Fudebao can realize real-time identification of casting surface defects, with the goal of developing new aluminum alloy materials with 20% increased strength and 15% reduced cost. "In the future, whoever can respond more quickly to customers 'personalized needs and more accurately match the upgrading direction of the industrial chain will be able to break through in the competition." President Shen said,"Every step of Fu Debao is accumulating momentum for this goal."